Content Source: 2021 Indian Heavyweight Owner’s Manual (9931551 R01) > Maintenance Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Lights

Headlight Aim Inspection

Adjust headlight aim when there is a change in load (rider, cargo, accessories, etc.) or after suspension adjustment.

Models equipped with INCANDESCENT headlights

With the headlight switched to HIGH beam, the center of highest intensity (appears as a diamond shape) should be 7.5 in (19 cm) below the height of the headlight bulb when centered straight ahead at 25 feet (7.62 m).
Image
Location Measurement
25 ft. (7.62 m)
7.5 in. (19.0 cm)

Models equipped with LED headlights

With the headlight switched to LOW beam, the top of the highest intensity (appears as a diamond shape) should be 3.0 in (7.6 cm) below the height of the headlight bulb when centered straight ahead at 25 feet (7.62 m).
Image
Location Measurement
25 ft. (7.62 m)
3.0 in. (7.6 cm)

Headlight Inspection Procedure

Follow all steps below to ensure accurate aim inspection.
  1. Check and adjust the tire pressure to specification.
  2. Verify suspension ride height (preload) is set to specification.
  3. Move the motorcycle to a clear area with a level floor and dim lighting, and place it so the top front edge of the headlight housing is 25 ft. (7.6 m) from the wall.
  4. With the rider and passenger ( if applicable) on board, bring the motorcycle to a fully upright position. Center the handlebars in a straight ahead position.
  5. Start the engine and switch the headlight on to the specified mode:
    • INCANDESCENT = HIGH
    • LED = LOW
  6. Compare the position of headlight beam on the wall to the illustration below and adjust if necessary.

Headlight Aim Adjustment

The headlamp adjustment screws are located inside the headlamp housing.
Image
  1. Remove the two headlight bezel screws (fairing models only) and remove the bezel from the fairing. Reinstall the bezel after adjusting the headlamp.

    Tool: M4 hex wrench or universal tool

  2. To adjust the headlamp vertically, tighten both top adjustment screws equally to adjust the beam downward. Loosen both screws equally to adjust the beam upward.

    Tool: M4 hex wrench or universal tool

  3. To adjust the headlamp horizontally, loosen the left side screw to adjust the beam to the left. Loosen the right side screw to adjust the beam to the right.

Headlight Lamp Replacement

NOTICE
For vehicles equipped with LED headlights, the headlight is not serviceable. If the headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. See your authorized INDIAN MOTORCYCLE dealer.

Applies to: CHIEF MODELS/SPRINGFIELD

  1. Remove the six bolts securing the front nacelle headlight shroud. Pull this piece forward to access the headlight.
  2. Remove the sealing boot. Press the looped end of the wire bulb retainer clip and swing the end toward the center of the bulb to release it from the latch tab.
  3. With the wire connector attached, pull the bulb out. Disconnect the wire harness.
  4. Install the new bulb and secure the retainer.
    TIP
    Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.
  5. Reinstall the sealing boot. Make sure it seals tightly around the bulb base and lens to prevent condensation.
  6. Reinstall the front nacelle headlight shroud.
  7. Tighten the two (2) top bolts.
    TORQUE
    36 in-lbs (4 Nm)
  8. Tighten the four (4) rear bolts.
    TORQUE
    84 in-lbs (9.5 Nm)

Headlight Lamp Replacement (CHIEFTAIN Models)

  1. Remove the two bolts securing the front trim bezel to the fairing (if equipped). Carefully pull down on the top edge of the headlight bezel to disengage the locking tab on top of the bezel, then pull the bezel off.
  2. Remove the four screws securing the headlamp retaining ring . Remove the retaining ring.

    Tool: Phillips screwdriver or universal tool

    Image
  3. Remove the headlight assembly from the headlight carrier.
  4. Remove the sealing boot. Press the looped end of the wire bulb retainer clip and swing the end toward the center of the bulb to release it from the latch tab.
  5. With the wire connector attached, pull the bulb out. Disconnect the wire harness.
  6. Install the new bulb and secure the retainer.
    TIP
    Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.
  7. Reinstall the sealing boot. Make sure it seals tightly around the bulb base and lens to prevent condensation.
  8. Reinstall the headlight assembly into the carrier, being sure to index the assembly properly.
  9. Reinstall the retaining ring with the four screws.
    TORQUE
    12 in-lbs (1.4 Nm)
  10. Reinstall the front trim bezel and bolts.
    TORQUE
    36 in-lbs (4 Nm)

Headlight Lamp Replacement (Roadmaster Models)

The LED headlight is not serviceable. If the headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. See your authorized INDIAN MOTORCYCLE dealer.

LED Taillight/Brake Light Replacement

The LED taillight and brake lights are not serviceable. If the taillight or a brake light becomes damaged or inoperable, the entire light assembly must be replaced. See your authorized INDIAN MOTORCYCLE dealer or other authorized dealer.

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