Content Source: 2021 Scout / Scout Sixty Owner’s Manual (9931427 R02) > Maintenance Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Headlight

Headlight Aim Inspection

Adjust headlight aim when there is a change in load (rider, cargo, accessories, etc.) and/or after suspension adjustment.
  1. Verify that tire pressure is at specification.
  2. Verify that rear suspension ride height (preload) is at specification.
  3. Position the motorcycle on a level surface with the headlight 32.8 ft (10 m) from a wall.
  4. With the operator and passenger (if applicable) on board, bring the motorcycle to the fully upright position.
  5. Start the engine and switch the headlight to low beam. Observe the headlight aim on the wall.
  6. Make any necessary adjustments to headlight aim, per the diagram table.
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NUMBER DESCRIPTION
Halogen headlights: 4 in (10 cm) to top of highest intensity
LED Headlights: 4 in (10 cm) to top cut-off of beam
Measure distance = 32.8 ft (10 m)
Headlight Center

Headlight Aim Adjustment

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  1. To adjust the headlamp vertically, loosen the housing mount fastener and pivot the housing upward or downward. Tighten the fastener.
    TORQUE
    35 ft-lbs (47.5 N·m)
  2. To adjust the headlamp horizontally, loosen the headlight mounting bolt and pivot the headlight to the left or right. Tighten the bolt.
    TORQUE
    18 ft-lbs (24.4 N·m)

Headlight Lamp Replacement

  1. Remove the headlight retaining screw .
  2. Lift the headlight upward and remove it from the base .
  3. Disconnect the wire harness .
  4. Remove the rubber boot from the rear of the headlight.
  5. Squeeze the bulb retainer and move it away from the bulb. Remove the bulb.
    NOTICE
    Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.
  6. Install the new bulb and secure the retainer.Image
  7. Reinstall the rubber boot, making sure it seals around the bulb and headlight.
  8. Connect the wire harness.
  9. Reinstall the headlight to the base and tighten the screw.
    TORQUE
    36 in-lbs (4.1 N·m)

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