The maintenance
interval charts outline required maintenance and inspection based
on vehicle hours / miles. Each table states
the number of hours / miles that service is required
on the vehicle. Some items or components may need to be serviced more
often due to severe use, such as operation in water
or under severe loads. When the vehicle goes beyond 500 hours / 5000
miles,
return to the 25 hours / 250 mile chart and start
the interval process over.
25 Hour / 250 mile
(400 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change
(Break-In) |
Perform a break-in oil and filter
change at 25 hours or one month; perform every 50 hours or 6 months
thereafter |
XU |
Front Gearcase Lubricant |
Initial fluid level inspection;
add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Initial fluid level inspection;
add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
50 Hour / 500 mile
(800 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
75 Hour / 750 mile
(1200 km)Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
100 Hour / 1000 mile
(1600 km) Service
Item |
Remarks |
XU
/ D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU / D |
Parking Brake Cable Adjustment (INT’L) |
Inspect; adjust tension as needed |
XU |
Front Gearcase Lubricant |
Change lubricant |
XU |
Transmission Lubricant (AGL) |
Change lubricant |
D |
Fuel System |
Check for leaks at fill cap, fuel line / rail,
and fuel pump. |
D |
Spark Plug Inspection |
Inspect; replace as needed; torque to specification |
XU |
Radiator |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
Inspect for leaks; pressure test system |
XU |
Engine Mounts |
Inspect, torque to specification |
|
Exhaust Silencer / Pipe |
Inspect |
XU |
Wiring |
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc. |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
D |
Front Wheel Bearings |
Inspect; replace as needed |
XU |
Shocks |
Visually inspect shock seals; change oil and
seals if leaking |
|
Cam Chain Tensioner |
Inspect/clean; replace as needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
125 Hour / 1250 mile
(2000 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
150 Hour / 1500 mile
(2400 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
175 Hour / 1750 mile
(2800 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
200 Hour / 2000 mile
(3200 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU / D |
Parking Brake Cable Adjustment (INT’L) |
Inspect; adjust tension as needed |
XU |
Front Gearcase Lubricant |
Change lubricant |
XU |
Transmission Lubricant (AGL) |
Change lubricant |
D |
Fuel System |
Check for leaks at fill cap, fuel line / rail,
and fuel pump. |
D |
Spark Plug Inspection |
Inspect; replace as needed; torque to specification |
XU |
Radiator |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
Inspect for leaks; pressure test system |
XU |
Engine Mounts |
Inspect, torque to specification |
|
Exhaust Silencer / Pipe |
Inspect |
XU |
Wiring |
Inspect routing and for wear; inspect connectors
subjected to water/mud. |
D |
Front Wheel Bearings |
Inspect; replace as needed |
XU / D |
Shocks |
Change shock oil and inspect seals |
D |
Brake Fluid |
Change every two years (DOT 4) |
|
Spark Arrestor |
Clean daily if driven in mud / water; replace
a damaged arrestor before operating |
|
Cam Chain Tensioner |
Inspect/clean; replace as needed |
D |
Valve Clearance |
Inspect; adjust as needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
225 Hour / 2250 mile
(3600 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
250 Hour / 2500 mile
(4000 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
275 Hour / 2750 mile
(4400 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
300 Hour / 3000 mile
(4800 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU / D |
Parking Brake Cable Adjustment (INT’L) |
Inspect; adjust tension as needed |
XU |
Front Gearcase Lubricant |
Change lubricant |
XU |
Transmission Lubricant (AGL) |
Change lubricant |
D |
Fuel System |
Check for leaks at fill cap, fuel line / rail,
and fuel pump. |
D |
Spark Plug Inspection |
Inspect; replace as needed; torque to specification |
XU |
Radiator |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
Inspect for leaks; pressure test system |
XU |
Engine Mounts |
Inspect, torque to specification |
|
Exhaust Silencer / Pipe |
Inspect |
XU |
Wiring |
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc. |
D |
Front Wheel Bearings |
Inspect; replace as needed |
XU |
Shocks |
Visually inspect shock seals; change oil and
seals if leaking |
|
Cam Chain Tensioner |
Inspect/clean; replace as needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
325 Hour / 3250 mile
(5200 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
350 Hour / 3500 mile
(5600 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
375 Hour / 3750 mile
(6000 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
400 Hour / 4000 mile
(6400 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU / D |
Parking Brake Cable Adjustment (INT’L) |
Inspect; adjust tension as needed |
XU |
Front Gearcase Lubricant |
Change lubricant |
XU |
Transmission Lubricant (AGL) |
Change lubricant |
D |
Fuel System |
Check for leaks at fill cap, fuel line / rail,
and fuel pump. |
D |
Spark Plug Inspection |
Inspect; replace as needed; torque to specification |
XU |
Radiator |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
Inspect for leaks; pressure test system |
XU |
Engine Mounts |
Inspect, torque to specification |
|
Exhaust Silencer / Pipe |
Inspect |
XU |
Wiring |
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc. |
D |
Front Wheel Bearings |
Inspect; replace as needed |
XU / D |
Shocks |
Change shock oil and inspect seals |
D |
Brake Fluid |
Change every two years (DOT 4) |
|
Spark Arrestor |
Clean daily if driven in mud / water; replace
a damaged arrestor before operating |
|
Cam Chain Tensioner |
Inspect/clean; replace as needed |
D |
Valve Clearance |
Inspect; adjust as needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
425 Hour / 4250 mile
(6800 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
450 Hour / 4500 mile
(7200 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
475 Hour / 4750 mile
(7600 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
Engine Oil & Filter Change |
Change oil and filter, inspect
used oil for contaminants |
XU |
Front Gearcase Lubricant |
Inspect / add lubricant if needed |
XU |
Transmission Lubricant (AGL) |
Inspect / add lubricant if needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
500 Hour / 5000 mile
(8000 km) Service
Item |
Remarks |
XU /
D |
Brake Pads / Parking Brake Pads
(INT’L) |
Inspect pad wear; replace if worn
beyond service limit |
|
Fuel System |
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion |
XU / D |
Parking Brake Cable Adjustment
(INT’L) |
Inspect; adjust tension after first
25 hours |
XU |
Engine Breather |
Inspect; clean |
|
Battery |
Check terminals; clean; test |
XU |
General Lubrication |
Lubricate all fittings, pivots,
cables, etc. |
D |
Throttle Pedal |
Inspect; replace if it sticks |
|
Throttle Body Intake Ducts/Flange |
Inspect ducts for proper sealing
/ air leaks |
|
Shift Cable / Linkage |
Inspect; adjust as needed |
D |
Steering |
Lubricate (if applicable) |
XU |
Front / Rear Suspension |
Lubricate (if applicable) |
D |
Cooling System |
Inspect coolant strength seasonally; pressure
test system yearly |
D |
Drive Belt |
Inspect; replace as needed |
XU |
Engine Oil Lines/Fasteners |
Inspect for leaks and loose fittings |
XU / D |
Parking Brake Cable Adjustment (INT’L) |
Inspect; adjust tension as needed |
XU |
Front Gearcase Lubricant |
Change lubricant |
XU |
Transmission Lubricant (AGL) |
Change lubricant |
D |
Fuel System |
Check for leaks at fill cap, fuel line / rail,
and fuel pump. |
D |
Spark Plug Inspection |
Inspect; replace as needed; torque to specification |
XU |
Radiator |
Inspect; clean external surfaces |
XU |
Cooling Hoses |
Inspect for leaks; pressure test system |
XU |
Engine Mounts |
Inspect, torque to specification |
|
Exhaust Silencer / Pipe |
Inspect |
XU |
Wiring |
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc. |
D |
Clutches (Drive and Driven) |
Inspect; clean; replace worn parts |
D |
Front Wheel Bearings |
Inspect; replace as needed |
XU / D |
Shocks |
Change shock oil and inspect seals |
D |
Brake Fluid |
Change every two years (DOT 4) |
|
Spark Arrestor |
Clean daily if driven in mud / water; replace
a damaged arrestor before operating |
|
Cam Chain Tensioner |
Inspect; replace as needed |
D |
Valve Clearance |
Inspect; adjust as needed |
D |
Spark Plug Replacement |
Replace; torque to specification |
XU |
Coolant |
Replace coolant |
D |
Toe Adjustment |
Inspect periodically; adjust when parts are
replaced |
|
Cam Chain Tensioner |
Inspect/clean; replace as needed |
XU - Perform
these procedures more often for vehicles subjected to severe use.
D - Have an
authorized Polaris dealer or qualified person perform these services.
When the vehicle
goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile
chart and start the interval process
over.