Content Source: 2020 GEM e2/e4/e6 International Owner’s Manual (9930626 ) > Features and Controls Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

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Service Disconnect

When the service disconnect is unplugged, the battery pack is disconnected from all electrical components, with the exception of the contactor. After servicing the vehicle, the service disconnect should be the last connection to be made.

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Disconnecting Power

  1. Position the vehicle on a dry, firm, level surface.
  2. Set the park brake.
  3. Turn the key off.
  4. Remove the hood. See Hood.
  5. Locate the service disconnect at the lower left front of the vehicle, below the horn assembly. Unplug the service disconnect.
  6. Locate and disconnect electrical accessory connectors (such as a heater or a heated windshield).
  7. If equipped, disconnect the negative cable from the auxiliary 12-volt battery.
  8. Disconnect the main NEGATIVE cable from the traction batteries. Isolate the cable end to ensure the circuit cannot be completed during service.
NOTICE
Damage to electrical connections and components will occur if they are unplugged before the service disconnect is disconnected.
WARNING
Before servicing the vehicle’s electrical system, always unplug the service disconnect first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery, then disconnect the negative terminal from the main battery pack.
WARNING
Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

Reconnecting Power

  1. Reconnect the negative cable to the traction batteries. Torque the nut to 8 ft-lbs (10.8 N·m).
  2. Reconnect the negative cable to the auxiliary 12-volt battery. Torque the screw to 5.5 ft-lbs (7.5 N·m).
  3. Reconnect electrical accessory connectors (if equipped).
  4. Reconnect the service disconnect.
  5. Reinstall the hood, rear access panel, and dash.

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