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Content Source: 2020 Indian Chief, Chieftain, Springfield and Roadmaster Rider’s Manual (9930566 R03) > Maintenance Chapter
IMPORTANT |
The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual. Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com |
Item | Remarks | |
---|---|---|
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
D | Drive Belt | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Engine Mount Fasteners | Inspect; tighten, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
Key Fob Battery | Replace at specified interval or every 2 years | |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Inspect; adjust if necessary, lubricate with proper lubricant as directed |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Inspect; adjust if necessary, lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Inspect; adjust if necessary |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Replace at specified interval or every 2 years |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Inspect; adjust if necessary, lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
D | Engine Compression | Inspect; correct if necessary |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
D / E | Spark Plugs | Inspect; torque to specification |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Replace (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Replace at specified interval or every 2 years |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Gear Position Switch | Inspect; clean. |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Replace |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Inspect; adjust if necessary |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; adjust if necessary |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Replace |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Inspect; adjust if necessary, lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
D | Engine Compression | Inspect; correct if necessary |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
Key Fob Battery | Replace | |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
D / E | Spark Plugs | Inspect; torque to specification |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Replace (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Gear Position Switch | Inspect; clean. |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Inspect; adjust if necessary |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; adjust if necessary |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Inspect; adjust if necessary, lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Replace |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Replace |
D | Engine Compression | Inspect; correct if necessary |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
D / E | Spark Plugs | Replace |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Replace (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Lubricate with proper lubricant as directed |
D | Front Fork Oil | Replace |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Gear Position Switch | Inspect; clean. |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Inspect; adjust if necessary |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; adjust if necessary |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
D | Engine Compression | Inspect; correct if necessary |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
Key Fob Battery | Replace | |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
D / E | Spark Plugs | Inspect; torque to specification |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Replace (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Gear Position Switch | Inspect; clean. |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Replace |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Change every two years (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Inspect; lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Lubricate with proper lubricant as directed |
D | Front Fork Oil | Replace |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Inspect; adjust if necessary |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
Item | Remarks | |
---|---|---|
XU | Air Filter | Inspect; clean |
D | Crankcase Ventilation System | Inspect; tighten, clean, adjust |
Damper, Cushion Drive | Visual inspection for cracks or deformation is required whenever the rear wheel is removed. Replace if damage is found. | |
D | Drive Belt | Inspect; tighten, clean, adjust |
D | Engine Compression | Inspect; correct if necessary |
D | Engine Mount Fasteners | Inspect; tighten, adjust |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
E | Evaporative Emission Control System | Inspect; clean |
E | Exhaust System | Inspect; tighten, adjust |
D | Fuel Filter Replacement |
Applies only to fuel pumps built before 11/10/2015. Fuel pumps built after 11/11/2015 do not have a replaceable fuel filter. |
D | Fuel System | Inspect; clean |
D | Oil Lines / Oil System Inspection | Inspect; clean, adjust if necessary |
D / E | Spark Plugs | Inspect; torque to specification |
Battery | Check terminals; clean; test | |
D | Brake Fluid | Replace (DOT 4) |
XU / D | Brake Pads | Inspect pad wear; replace if worn beyond service limit |
D | Clutch Lever | Lubricate with proper lubricant as directed |
D | Clutch Cable Freeplay | Inspect; adjust if necessary |
D | Control Cable Ends | Lubricate with proper lubricant as directed |
D | Fasteners | Inspect; tighten if necessary |
D | Front Brake Lever | Adjust if necessary, lubricate with proper lubricant as directed |
D | Front Fork Oil | Inspect |
D | Front Forks and Front Axle | Inspect; adjust if necessary |
D | Gear Shift Pedal | Inspect; adjust if necessary |
D | Gear Position Switch | Inspect; clean. |
D | Head Light | Inspect; adjust if necessary |
D | Rear Brake Pedal | Inspect; adjust if necessary |
D | Rear Shock Absorber | Replace |
D | Rear Wheel Alignment | Inspect; adjust if necessary |
Road Test | Perform Road Test | |
D | Sidestand | Lubricate with proper lubricant as directed |
D | Steering Bearings | Inspect |
D | Suspension Linkage, Rear | Inspect |
D | Swing Arm and Rear Axle | Inspect |
D | Tires / Wheels | Inspect tread depth, sidewall cracking, wear patterns |
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