Content Source: 2020 GENERAL 1000 Owner’s Manual (9929901 R01) > Operation Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Vehicle Break-in Period

The break-in period for your new vehicle is the first 20 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
NOTICE
Excessive heat build-up during the first 3 hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

Engine and Drivetrain Break-in

  1. Fill the fuel tank with clean, fresh fuel. Review the fuel warnings in the Refueling section.
  2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the normal (safe) operating range.
  3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
  4. Vary throttle positions. Do not operate at sustained idle.
  5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

    During the break-in period, change both the oil and the filter at 25 hours.

  6. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.
  7. Pull only light loads.

PVT Break-in (Clutches/Belt)

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and from the clutch and engine compartments when replacing the belt.

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