Content Source: 2020 800 Titan Adventure Owner’s Manual (9929779 Rev 02) > Maintenance Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Periodic Maintenance Chart

The following charts are a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use genuine Polaris parts.

Pre-Season

Item Remarks
Drive / Driven Clutch  
Clutch Alignment / Offset Inspect or Adjust
Drive Belt Condition / Ride Out Inspect or Adjust
Drive / Driven Clutch Condition Clean
Drive Belt Tension Inspect or Adjust
Engine  
Engine Mounts Inspect or Adjust
Recoil Handle / Rope / Function Inspect or Adjust
Spark Plugs Inspect or Adjust
Exhaust Pipe / Resonator / Retaining Springs Inspect or Adjust
Coolant Level Inspect or Adjust
50/50 Extended Life Coolant Replace every 5 years
Cooling Hoses / Pipes Inspect or Adjust
Brake System  
Hose Condition / Routing Inspect or Adjust
Fluid Level / Leaks / Fluid Condition Inspect or Adjust
Brake Pads / Brake Disc Inspect or Adjust
Brake System Inspect or Adjust
Fuel System  
Throttle Lever / Throttle Cable Inspect or Adjust
Fuel / Vent Hoses Inspect or Adjust
Oil Hoses Inspect or Adjust
Air Box Inspect or Adjust
Electrical System  
Auxiliary Shut-Off Inspect or Adjust
Throttle Release Switch Inspect or Adjust
Ignition Switch Inspect or Adjust
Headlights / Brake light / Taillights Inspect or Adjust
Hand/Thumb Warmers Inspect or Adjust
Chassis / Suspension  
Ski Fasteners Clean
Hood / Side Panel Fasteners Inspect or Adjust
Transmission Oil Inspect or Adjust
Track Alignment / Track Tension Inspect or Adjust
Front Limiter Strap Inspect or Adjust
Rail Slide Condition Inspect or Adjust
Rear Shock Threads Lubricate
Bogie / Wheel Condition / Fastener Bolts Inspect or Adjust
Rear Idler Wheel Bolts Inspect or Adjust
Rear Idler Adjuster Bolt Jam Nuts Inspect or Adjust
Cooling Fins and Shroud Inspect or Adjust
Radiator and Fan Inspect or Adjust
Handlebar Centering Inspect or Adjust
Hood / Seat / Chassis / Engine Compartment Clean

150 mi. (240 km)

Item Remarks
Drive / Driven Clutch Inspect or Adjust
Drive / Driven Clutch Condition Inspect or Adjust
Fuel System Inspect or Adjust
Throttle Lever / Throttle Cable Inspect or Adjust
Air Box Inspect or Adjust
Chassis / Suspension Inspect or Adjust
Hood / Side Panel Fasteners Inspect or Adjust
Transmission Oil Inspect or Adjust
Track Alignment / Track Tension Inspect or Adjust
Front Limiter Strap Inspect or Adjust
Rail Slide Condition Inspect or Adjust
Bogie / Wheel Condition / Fastener Bolts Inspect or Adjust
Rear Idler Wheel Bolts Inspect or Adjust
Radiator and Fan Inspect or Adjust
Rear Idler Adjuster Bolt Jam Nuts Inspect or Adjust

500 MI. (800 KM)

Item Remarks
Drive / Driven Clutch  
Clutch Alignment / Offset Inspect or Adjust
Drive / Driven Clutch Condition Clean
Drive Belt Tension Inspect or Adjust
Engine  
Engine Mounts Inspect or Adjust
Recoil Handle / Rope / Function Inspect or Adjust
Cylinder Head Bolts / Base Nuts Inspect or Adjust
Ignition Timing BTDC Inspect or Adjust
Spark Plugs Inspect or Adjust
Exhaust Pipe / Resonator / Retaining Springs Inspect or Adjust
50/50 Extended Life Coolant Replace every 5 years
Cooling Hoses / Pipes Inspect or Adjust
Brake System  
Hose Condition / Routing Inspect or Adjust
Fluid Level / Leaks / Fluid Condition Inspect or Adjust
Brake Pads / Brake Disc Inspect or Adjust
Fuel System  
Throttle Lever / Throttle Cable Inspect or Adjust
Fuel / Vent Hoses Inspect or Adjust
Air Box Inspect or Adjust
Chassis / Suspension  
Ski Toe Alignment Inspect or Adjust
Hood / Side Panel Fasteners Inspect or Adjust
Transmission Oil Replace
Track Alignment / Track Tension Inspect or Adjust
Front Limiter Strap Inspect or Adjust
Rail Slide Condition Inspect or Adjust
Bogie / Wheel Condition / Fastener Bolts Inspect or Adjust
Rear Idler Wheel Bolts Inspect or Adjust
Rear Idler Adjuster Bolt Jam Nuts Inspect or Adjust
Cooling Fins and Shroud Inspect or Adjust
Radiator and Fan Inspect or Adjust
Camber Alignment Inspect or Adjust
Hood / Seat / Chassis / Engine Compartment Clean

1000 mi. (1600 km)

Item Remarks
Drive / Driven Clutch  
Clutch Alignment / Offset Inspect or Adjust
Drive Belt Condition / Ride Out Inspect or Adjust
Drive / Driven Clutch Condition Clean
Drive Belt Tension Inspect or Adjust
Engine  
Engine Mounts Inspect or Adjust
Recoil Handle / Rope / Function Inspect or Adjust
Cylinder Head Bolts / Base Nuts Inspect or Adjust
Ignition Timing BTDC Inspect or Adjust
Spark Plugs Inspect or Adjust
Exhaust Pipe / Resonator / Retaining Springs Inspect or Adjust
50/50 Extended Life Coolant Replace every 5 years
Cooling Hoses / Pipes Inspect or Adjust
Brake System  
Hose Condition / Routing Inspect or Adjust
Fluid Level / Leaks / Fluid Condition Inspect or Adjust
Brake Pads / Brake Disc Inspect or Adjust
Fuel System  
Throttle Lever / Throttle Cable Inspect or Adjust
Fuel / Vent Hoses Inspect or Adjust
Oil Hoses Inspect or Adjust
Air Box Inspect or Adjust
Chassis / Suspension  
Ski Toe Alignment Inspect or Adjust
Hood / Side Panel Fasteners Inspect or Adjust
Transmission Oil Inspect or Adjust
Track Alignment / Track Tension Inspect or Adjust
Front Limiter Strap Inspect or Adjust
Rail Slide Condition Inspect or Adjust
Bogie / Wheel Condition / Fastener Bolts Inspect or Adjust
Rear Idler Wheel Bolts Inspect or Adjust
Rear Idler Adjuster Bolt Jam Nuts Inspect or Adjust
Radiator and Fan Inspect or Adjust
Cooling Fins and Shroud Inspect or Adjust
Camber Alignment Inspect or Adjust

2000 mi. (3200 km)

Item Remarks
Drive / Driven Clutch  
Clutch Alignment / Offset Inspect or Adjust
Drive / Driven Clutch Condition Clean
Drive Belt Tension Inspect or Adjust
Engine  
Engine Mounts Inspect or Adjust
Recoil Handle / Rope / Function Inspect or Adjust
Cylinder Head Bolts / Base Nuts Inspect or Adjust
Ignition Timing BTDC Inspect or Adjust
Spark Plugs Replace
Exhaust Pipe / Resonator / Retaining Springs Inspect or Adjust
50/50 Extended Life Coolant Replace every 5 years
Cooling Hoses / Pipes Inspect or Adjust
Brake System  
Hose Condition / Routing Inspect or Adjust
Fluid Level / Leaks / Fluid Condition Inspect or Adjust
Brake Pads / Brake Disc Inspect or Adjust
Brake Fluid Replace
Fuel System  
Throttle Lever / Throttle Cable Inspect or Adjust
Fuel / Vent Hoses Inspect or Adjust
Oil Hoses Inspect or Adjust
Air Box Inspect or Adjust
Chassis / Suspension  
Ski Toe Alignment Inspect or Adjust
Hood / Side Panel Fasteners Inspect or Adjust
Transmission Oil Inspect or Adjust
Track Alignment / Track Tension Inspect or Adjust
Front Limiter Strap Inspect or Adjust
Rail Slide Condition Inspect or Adjust
Rebuildable IFP Shock Oil Replace
Bogie / Wheel Condition / Fastener Bolts Inspect or Adjust
Rear Idler Wheel Bolts Inspect or Adjust
Rear Idler Adjuster Bolt Jam Nuts Inspect or Adjust
Radiator and Fan Inspect or Adjust
Cooling Fins and Shroud Inspect or Adjust
Camber Alignment Inspect or Adjust

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