Content Source: 2020 Scout/Scout Sixty Owner’s Manual (9929430 R03) > Maintenance Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Fuel Tank Removal

Please read the entire removal and reinstallaton procedure before beginning. Do not attempt to remove and install the fuel tank if you’re not comfortable with this procedure. Please see your dealer.
A special fuel tank fitting plug tool is required for this procedure. Please see your dealer to obtain this tool.
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TOOL: PV-50567
Before beginning, be prepared to place the fuel tank in a secure location to avoid scratching the finish and to catch any fuel that may leak or drip from disconnected hoses or fittings.
  1. Remove the seat. See the Removing the Seats section for details.
  2. Lift the rear of the fuel tank filler pad to access the fuel tank bolts.
  3. Remove the four (4) rear fuel tank bolts . Set hardware aside for reassembly.

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  4. Locate the rubber elbow and the straight rubber coupler exiting the rear of the tank mounting bracket.
  5. Gently pull the elbow free of the tube to disconnect the fuel tank vent line (California and International models ).

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  6. Gently pull the straight rubber coupler free of the tube to disconnect the fuel cap recess drain line (California and International models ).
  7. Place the handlebars in the straight ahead position. Cover the front of the fuel tank with a protective cloth to prevent contact with the instrument cluster, which could cause damage.
  8. Lift and support the rear of the tank approximately two inches (5 cm).
  9. Disconnect the fuel pump electrical connector by depressing the release tab on the connector body.

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  10. Wrap a shop towel around the fuel fitting.
  11. Disconnect the fuel supply line connector from the fuel pump by squeezing the release tabs on both sides of the fitting.
  12. Install the fuel tank fitting plug tool onto the fuel pump fitting to protect the fitting and prevent fuel from seeping out of the tank.

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  13. Lift the rear of the fuel tank and carefully slide it rearward to release it from the front isolators.

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  14. Lift the tank up and away from the frame. Reinstall the front isolators if they become dislodged.
  15. Place the fuel tank on a flat surface in a secure location.

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