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Content Source: 2019 RZR RS1 Owner’s Manual (9929364 R01) > Maintenance Chapter
IMPORTANT |
The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual. Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change (Break-In) | Perform a break-in oil and filter change at 25 hours or one month; perform every 50 hours or 6 months thereafter |
XU | Front Gearcase Lubricant | Initial fluid level inspection; add lubricant if needed |
XU | Transmission Lubricant (AGL) | Initial fluid level inspection; add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
XU | Front Gearcase Lubricant | Change lubricant |
XU | Transmission Lubricant (AGL) | Change lubricant |
D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
XU | Radiator | Inspect; clean external surfaces |
XU | Cooling Hoses | Inspect for leaks; pressure test system |
XU | Engine Mounts | Inspect, torque to specification |
Exhaust Silencer / Pipe | Inspect | |
XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
D | Front Wheel Bearings | Inspect; replace as needed |
XU | Shocks | Visually inspect shock seals; change oil and seals if leaking |
Cam Chain Tensioner | Inspect/clean; replace as needed | |
Air Filter | Inspect; replace air filters as needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
XU | Front Gearcase Lubricant | Change lubricant |
XU | Transmission Lubricant (AGL) | Change lubricant |
D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
XU | Radiator | Inspect; clean external surfaces |
XU | Cooling Hoses | Inspect for leaks; pressure test system |
XU | Engine Mounts | Inspect, torque to specification |
Exhaust Silencer / Pipe | Inspect | |
XU | Wiring | Inspect routing and for wear; inspect connectors subjected to water/mud. |
D | Front Wheel Bearings | Inspect; replace as needed |
XU D |
Shocks | Change shock oil and inspect seals |
D | Brake Fluid | Change every two years (DOT 4) |
Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
Cam Chain Tensioner | Inspect/clean; replace as needed | |
D | Valve Clearance | Inspect; adjust as needed |
Air Filter | Inspect; replace air filters as needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
XU | Front Gearcase Lubricant | Change lubricant |
XU | Transmission Lubricant (AGL) | Change lubricant |
D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
XU | Radiator | Inspect; clean external surfaces |
XU | Cooling Hoses | Inspect for leaks; pressure test system |
XU | Engine Mounts | Inspect, torque to specification |
Exhaust Silencer / Pipe | Inspect | |
XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
D | Front Wheel Bearings | Inspect; replace as needed |
XU | Shocks | Visually inspect shock seals; change oil and seals if leaking |
Cam Chain Tensioner | Inspect/clean; replace as needed | |
Air Filter | Inspect; replace air filters as needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
XU | Front Gearcase Lubricant | Change lubricant |
XU | Transmission Lubricant (AGL) | Change lubricant |
D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
XU | Radiator | Inspect; clean external surfaces |
XU | Cooling Hoses | Inspect for leaks; pressure test system |
XU | Engine Mounts | Inspect, torque to specification |
Exhaust Silencer / Pipe | Inspect | |
XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
D | Front Wheel Bearings | Inspect; replace as needed |
XU D |
Shocks | Change shock oil and inspect seals |
D | Brake Fluid | Change every two years (DOT 4) |
Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
Cam Chain Tensioner | Inspect/clean; replace as needed | |
D | Valve Clearance | Inspect; adjust as needed |
Air Filter | Inspect; replace air filters as needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | Engine Oil & Filter Change | Change oil and filter, inspect used oil for contaminants |
XU | Front Gearcase Lubricant | Inspect / add lubricant if needed |
XU | Transmission Lubricant (AGL) | Inspect / add lubricant if needed |
Item | Remarks | |
---|---|---|
XU D |
Brake Pads / Parking Brake Pads (INT’L) | Inspect pad wear; replace if worn beyond service limit |
Fuel System | Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion | |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension after first 25 hours |
Battery | Check terminals; clean; test | |
XU | General Lubrication | Lubricate all fittings, pivots, cables, etc. |
D | Throttle Pedal | Inspect; replace if it sticks |
Throttle Body Intake Ducts/Flange | Inspect ducts for proper sealing / air leaks | |
Shift Cable / Linkage | Inspect; adjust as needed | |
D | Steering | Lubricate (if applicable) |
XU | Front / Rear Suspension | Lubricate (if applicable) |
D | Cooling System | Inspect coolant strength seasonally; pressure test system yearly |
D | Drive Belt | Inspect; replace as needed |
XU | Engine Oil Lines/Fasteners | Inspect for leaks and loose fittings |
XU D |
Parking Brake Cable Adjustment (INT’L) | Inspect; adjust tension as needed |
XU | Front Gearcase Lubricant | Change lubricant |
XU | Transmission Lubricant (AGL) | Change lubricant |
D | Fuel System | Check for leaks at fill cap, fuel line / rail, and fuel pump. |
D | Spark Plug Inspection | Inspect; replace as needed; torque to specification |
XU | Radiator | Inspect; clean external surfaces |
XU | Cooling Hoses | Inspect for leaks; pressure test system |
XU | Engine Mounts | Inspect, torque to specification |
Exhaust Silencer / Pipe | Inspect | |
XU | Wiring | Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc. |
D | Clutches (Drive and Driven) | Inspect; clean; replace worn parts |
D | Front Wheel Bearings | Inspect; replace as needed |
XU / D | Shocks | Change shock oil and inspect seals |
D | Brake Fluid | Change every two years (DOT 4) |
Spark Arrestor | Clean daily if driven in mud / water; replace a damaged arrestor before operating | |
D | Valve Clearance | Inspect; adjust as needed |
D | Spark Plug Replacement | Replace; torque to specification |
XU | Coolant | Replace coolant |
D | Toe Adjustment | Inspect periodically; adjust when parts are replaced |
Cam Chain Tensioner | Inspect/clean; replace as needed | |
Air Filter | Inspect; replace air filters as needed |
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