Content Source: 2019 GEM e246 INTL Owner’s Manual (9929174 R03) > Features and Controls Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com

Console

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  • Left Control Lever
  • Cup Holder
  • Glove Box Lock
  • Storage Tray

  • Key Switch
  • Right Control Lever
  • Gauge
  • Trip Switch/MODE Switch

Electrical Components

NOTICE
Liquids can damage electrical components and the circuit board. Handle liquids with care. Do not spray water directly into the upper or lower console.

Electrical wiring, circuit boards and components are located under and behind the upper and lower console .

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Steering Wheel Adjuster

If equipped, the steering wheel can be tilted upward or downward for rider preference.

Pull and hold the adjustment lever upward while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

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Key Switch

  • When the key is turned to the ON position (clockwise), the display will light up and all electrical accessories can be used.
  • Leaving the key in the ON position will discharge the batteries. Always turn the key to the OFF position when not operating. Remove the key from the ignition to prevent unauthorized use.
  • When the key is turned to the OFF position, the vehicle will not accelerate.

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NOTICE
The steering column automatically locks when the ignition key is removed.
The key can be removed from the switch when it is in the OFF position.
WARNING
Never turn the key to the OFF position while the vehicle is in motion. This could lead to loss of speed control and loss of vehicle control, which could result in serious injury or death.

Zero Speed Detection Feature

To prevent the vehicle from rolling away while stopped, the electric motor will resist vehicle motion if the accelerator pedal is released while the key is on, and the vehicle starts moving.

Glove Box

The glove box is equipped with a lock to protect items from theft or damage. Use the accessory lock key to lock and unlock the glove box door. Turn the key 1/4 turn counter- clockwise to unlock the door.

Left Control Lever

The left control lever contains the turn signal switch, the horn switch, the headlight on/off switch and the high/low headlight beam switch.

Turn Signal Switch

NOTICE
The key must be in the ON position to activate the turn signals.

Check turn signal lamps before each ride. When driving, activate a turn signal before turning to alert others of your intentions.

Move the lever upward to signal a right turn. Move the lever downward to signal a left turn. The corresponding turn signal lamps on the front and rear of the vehicle will flash. The corresponding turn indicator in the LCD display will also flash.

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Horn Switch

Press the tip of the left control lever inward to sound the horn.

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Headlight High Beam/Low Beam Switch

Pull the control lever toward the driver’s seat to toggle the headlights between high beam and low beam.

Right Control Lever

The right control lever contains the hazard signal switch, the direction switch and the windshield wiper and washer switches (if equipped).

Hazard Signal Switch

Press the tip of the lever inward to cause all turn signal lamps to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution, especially if your vehicle becomes disabled on or near a road. Press the switch again to cancel the hazard signals.

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Direction Selection Switch

Use the direction switch to select forward, neutral or reverse mode of operation.

caution
Changing the direction switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure.
NOTICE
Always bring the vehicle to a complete stop before changing the position of the direction switch.
MODE PROCEDURE

Forward

Move the lever fully upward to operate in forward mode. The forward mode allows operation of the vehicle at speeds of 0-25 MPH (0-40 km/h).

Neutral

Move the lever to the center position to prevent the vehicle from moving if the accelerator is pressed.

Reverse

Move the lever fully downward to operate in reverse mode. A reverse warning alert will automatically sound when the key is on and reverse mode is selected. Vehicle speed is limited when operating in reverse. See Driving in Reverse for safe reverse operation procedures.

Windshield Wiper

Rotate the knurled barrel forward to turn the windshield wipers on. Pull the control lever toward the driver’s seat to activate the washer (if equipped).

If the wiper fails to work, check for a blown fuse at the fuse block. See Fuses and Relays.

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caution
A worn or damaged wiper blade could impair operator vision and result in an accident. A worn wiper blade could also damage windshield glass. Always replace worn or damaged wiper blades promptly.

Digital/Analog Gauge

High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens.

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Speedometer

When driving, the speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). See Information Display Mode.

Mode Button

Use the MODE button to toggle through mode options. See Information Display Mode.

Indicator Lamps

Lamp

Indicates

Condition

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Vehicle Speed

When standard mode is selected, speed displays in miles per hour.

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When metric mode is selected, speed displays in kilometers per hour.

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Brake Indicator

The brake indicator illuminates when the park brake is engaged or when a brake system failure has occurred. If the brake warning illuminates, check the following items before operating the vehicle

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Direction Indicators

A direction indicator flashes when a turn signal is active.

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Low Beam

This lamp illuminates when the headlamp switch is set to low beam.

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High Beam

This lamp illuminates when the headlamp switch is set to high beam.

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Seat Belt

When the key is turned on, the seat belt indicator lamp will illuminate if the driver’s seat belt is not fastened. The lamp is a reminder to the operator to ensure all riders are wearing seat belts before operating.

Brake System Item

Solution

Park brake

Release the park brake.

Brake fluid level

If low, add brake fluid. See Brake Fluid.

Brake system

Check hoses for cracks, scuffs and worn spots. If you discover signs of wear or damage, do not operate the vehicle. Your authorized GEM dealer can provide service.

WARNING
Worn or damaged brake hoses can cause brake failure. Always have worn or damaged brake hoses replaced promptly.

Rider Information Center

The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your dealer can provide proper diagnosis.
The information center is set to display standard units of measurement and a 12-hour clock at the factory.
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  • Information Display Indicator
  • Drive Mode/Charging Indicator
  • State of Charge Indicator

  • Miles/Kilometers Indicator
  • Fault Indicator

Information Display

This area will display clock, odometer, trip meter, state of charge (SOC), range meter, efficiency rate (EFF) or any existing fault codes or warning messages. See Information Display Mode.

Drive Mode/Direction Selection Indicator

This indicator displays the drive mode.
F = Forward
N = Neutral
R = Reverse (flashing)
C = Charging

State of Charge

This indicator illuminates when the key is turned on. It also illuminates 8-10 seconds after the charging cord is connected, turning off when the batteries are 100% charged. To verify a full charge or to check the state of charge, turn the key on. As charge is depleted, illuminated bars begin to turn off from right to left. Remaining bars indicate remaining battery charge.

State of Charge Indicator

Bars

% Of Charge

1

Less Than 10

2

10-20

3

20-30

4

30-40

5

40-50

6

50-60

7

60-70

8

70-80

9

80-90

10

90-100

Cold Temperature Operation

Cold weather can have a drastic effect on all electric vehicles. The colder the ambient storage temperature, the slower the rate of charge and discharge of batteries. In the application of an electric vehicle like GEM, cold weather will drastically decrease the achieved range on a charge.
NOTE
All Polaris/GEM electric vehicles with lead-acid batteries do not factor battery temperature into state of charge. If batteries are stored at cold temperatures, the amount of available stored energy on a full charge is reduced. This is most pronounced at temperatures below 32°F.
If a user is completely reliant on the battery meter’s state of charge for determining range, GEM recommends that the vehicle be charged and stored in a location where the temperature is at least 50°F before use. When the vehicle has been stored in a warm location, the vehicle’s battery meter will display a more accurate state of charge; even if the GEM is used in colder temperatures, as long as it is used periodically, and does not sit idle for an extended period.
If the vehicle cannot be stored in a warm location, a user can estimate vehicle range being reduced approximately 10% for every 15°F below 80°F as captured in the table below:
TEMP (° F) BATTERY CAPACITY (%)
80 100
65 90
50 80
35 70
20 60
5 50
-10 40
-25 30
NOTE
“TEMP” column refers to the ambient temperature that a vehicle was stored in.
Vehicles equipped with Li-Ion batteries will also experience range reduction due to cold, but the state of charge is more accurately captured on the vehicle display.
NOTE
There are many things that can affect a vehicle’s range on a charge: driving style, terrain, increased vehicle payloads, cab heater usage and other electrical accessory usage. Even though things like these can decrease a vehicle’s range, they should be accounted for in the state of charge reading.

Miles/Kilometers Indicator

The miles or kilometers indicator illuminates to indicate the mode of measurement selected.

Fault Indicator

When both the chassis fault lamp and the fault indicator (wrench symbol) illuminate, use the mode button to toggle to VEH FAULT on the display, press and hold the mode button for 3 seconds to access the currently active trouble codes. Pressing the mode button momentarily will toggle through all current trouble codes. Your authorized GEM dealer can provide code details and diagnosis.

Information Display Mode

This area will display clock, odometer, trip meter, state of charge (SOC), range meter, efficiency rate (EFF) or any existing fault codes or warning messages.
The display can be changed to show either standard or metric units of measurement for each of the following settings.
 

Standard Display

Metric Display

Distance

Miles

Kilometers

Temperature

Fahrenheit

Celsius

Time

12-Hour Clock

24-Hour Clock

  1. Turn the key to the OFF position.
  2. Press and hold the MODE button while turning the key to the ON position.
  3. When the display flashes the distance setting, tap the MODE button to advance to the desired setting.
  4. Press and hold the MODE button to save the setting and advance to the next display option.
  5. Repeat the procedure to change remaining display settings.
NOTICE
To exit the set-up mode, turn the key off. Wait 5 seconds, then turn the key on. The gauge displays the mode that was displayed prior to setting the units.

Clock Resetting

NOTICE
The clock must be reset any time the batteries have been disconnected or fully discharged.
  1. Turn the key to the ON position. Use the MODE button to toggle to the clock display.
  2. Press and hold the MODE button until the hour segment flashes. Release the button.
  3. With the segment flashing, tap the MODE button to advance to the desired setting.
  4. Press and hold the MODE button until the next segment flashes. Release the button.
  5. Repeat steps 3-4 twice to set the 10-minute and 1-minute segments. After completing the 1-minute segment, step 4 will save the new settings and exit the clock mode.
  6. Turn the key to the OFF position.

Odometer

The odometer displays the distance traveled by the vehicle since manufacture.

Trip Meter

The trip meter displays distance traveled since the last reset of the trip meter. To reset, toggle to the trip meter display. Press and hold the MODE button until the meter resets to zero.

Battery State of Charge

This mode displays the remaining system voltage level in percentage format.

Range Meter

The range meter displays the approximate distance the vehicle could travel on the remaining battery voltage level.

Efficiency Rate (EFF)

This mode displays the rate at which electrical power (Wh) is consumed per mile or per kilometer. A higher number indicates less desirable efficiency. A lower number indicates better efficiency.

AC Meter

This mode displays the amount of Kilowatts that the vehicle has charged on in its life. This feature is available for vehicles equipped with a standard charger, but may not be available for vehicles equipped with the Fast Charger option.

Time

TIP
The clock must be reset any time the batteries have been disconnected or fully discharged.
To reset the clock, do the following:

  1. Turn the key to the ON position. Use the MODE button to toggle to the clock display.
  2. Press and hold the MODE button until the hour segment flashes. Release the button.
  3. With the segment flashing, tap the MODE button to advance to the desired setting.
  4. Press and hold the MODE button until the next segment flashes. Release the button.
  5. Repeat steps 3-4 twice to set the 10-minute and 1-minute segments. After completing the 1-minute segment, step 4 will save the new settings and exit the clock mode.
  6. Turn the key to the OFF position.

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Odometer

The odometer displays the distance traveled by the vehicle since manufacture.

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Trip Meter

The trip meter displays distance traveled since the last reset of the trip meter. To reset, toggle to the trip meter display. Press and hold the MODE button until the meter resets to zero.

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Battery State of Charge

This mode displays the remaining system voltage level in percentage format.

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Range Meter

The range meter displays the approximate distance the vehicle could travel on the remaining battery voltage level.

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Efficiency Rate (EFF)

This mode displays the rate at which electrical power (Wh) is consumed per mile or per kilometer. A higher number indicates less desirable efficiency. A lower number indicates better efficiency.

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Main Power Connector

When the main power connector is unplugged, the battery pack is disconnected from all electrical components, with the exception of the contactor. After servicing the vehicle, the main power connector should be the last connection to be made.

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Disconnecting Power

  1. Position the vehicle on a dry, firm, level surface.
  2. Set the park brake.
  3. Turn the key off.
  4. Remove the hood. See Hood.
  5. Locate the main power connector at the lower left front of the vehicle, below the horn assembly. Unplug the main power connector.
  6. Locate and disconnect electrical accessory connectors (such as a heater or a heated windshield).
  7. If equipped, disconnect the negative cable from the auxiliary 12-volt battery.
  8. Disconnect the main NEGATIVE cable from the traction batteries. Isolate the cable end to ensure the circuit cannot be completed during service.
NOTICE
Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected.
WARNING
Before servicing the vehicle’s electrical system, always disconnect the main power connector first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery (if equipped), then disconnect the negative terminal from the main battery pack.
WARNING
Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

Reconnecting Power

  1. Reconnect the negative cable to the traction batteries. Torque the nut to 8 lb-ft (10.8 Nm).
  2. Reconnect the negative cable to the auxiliary 12-volt battery (if equipped). Torque the screw to 5.5 lb-ft (7.5 Nm).
  3. Reconnect electrical accessory connectors (if equipped).
  4. Reconnect the main power connector.
  5. Reinstall the hood, rear access panel, and dash.

Disconnecting Power

  1. Position the vehicle on a dry, firm, level surface.
  2. Set the park brake.
  3. Turn the key off.
  4. Remove the hood. See Hood.
  5. Locate the main power connector at the lower left front of the vehicle, below the horn assembly. Unplug the main power connector.
  6. Locate and disconnect electrical accessory connectors (such as a heater or a heated windshield).
  7. If equipped, disconnect the negative cable from the auxiliary 12-volt battery.
  8. Disconnect the main NEGATIVE cable from the traction batteries. Isolate the cable end to ensure the circuit cannot be completed during service.
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NOTICE
Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected.
WARNING
Before servicing the vehicle’s electrical system, always disconnect the main power connector first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery (if equipped), then disconnect the negative terminal from the main battery pack.
WARNING
Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

Reconnecting Power

  1. Reconnect the negative cable to the traction batteries. Torque the nut to 8 lb-ft (10.8 Nm).
  2. Reconnect the negative cable to the auxiliary 12-volt battery (if equipped). Torque the screw to 5.5 lb-ft (7.5 Nm).
  3. Reconnect electrical accessory connectors (if equipped).
  4. Reconnect the main power connector.
  5. Reinstall the hood, rear access panel, and dash.

Brake and Accelerator Pedals

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Brake Pedal

The brake pedal is located on the floor to the left of the accelerator pedal. Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on.
WARNING
Constant brake use (riding the brakes) can cause brakes to overheat and fail, which could lead to an accident resulting in serious injury or death. Do not drive with your foot resting or riding on the brake pedal.

Accelerator Pedal

The accelerator pedal is located on the floor to the right of the brake pedal. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed.
The accelerator pedal will function only if the key is on.
To slow the vehicle, release the accelerator pedal and apply the brake. The electric motor provides additional braking force when the brake pedal is applied.

Park Brake Lever

WARNING
A rolling vehicle can cause serious injury. Always set the park brake when leaving the vehicle unattended.
Remove the key from the ignition to prevent unauthorized use.

Always apply the brakes before setting or releasing the park brake. To release the park brake, press and hold the park brake release and move the lever to the disengaged position. To set the park brake, pull the park brake lever slightly upward and toward the center of the vehicle. If the key is turned off without setting the park brake, an alert will sound. Set the park brake to end the alert.

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When the park brake is set and the brake indicator is illuminated, the vehicle will not move.
NOTICE
Be sure the park brake is fully disengaged before driving. Failure to do so can lead to overheating of the rear brakes.
NOTE
The park brake is adjustable and should be checked periodically as outlined in the Periodic Maintenance Chart beginning on Periodic Maintenance Chart. Your authorized dealer can assist.

Batteries

Battery Pack

Your vehicle is equipped with a battery pack. This battery pack supplies the power needed to operate the vehicle.
These batteries perform best when recharged fully and often. Recharge the batteries daily or after each use of the vehicle.
NOTICE
Each vehicle is programmed at the factory for a particular battery type. Switching battery types should be done only by an authorized service technician. Your authorized GEM dealer can provide battery-related service.
To access the battery pack, remove any rear accessory back installed on the vehicle. See Rear Accessory Backs (Option). Release the battery pack access cover fasteners and remove the cover.

Battery Performance Tips

  • New batteries will not perform to their fullest capacity until they have been discharged and recharged 20 to 30 times.
  • Batteries should be fully charged before the first use.
  • Recharge the batteries daily, or after each use of the vehicle.
  • Always maintain a full charge on the batteries. For best battery life, avoid discharging the batteries more than 80%. When Charging, allow the full charge cycle to complete.
  • Batteries should be at room temperature when recharging. Do not charge batteries at temperatures of 110°F (43°C) or higher.
  • Range may be affected by road conditions, terrain, temperature and driving habits.

On-Board Charger

The on-board battery charger is located under the hood.
The state of charge of the batteries displays in the rider information center and a “C” displays when the vehicle is charging.
When the vehicle will not be used for 10 or more days, connect the charger. The state of charge of the batteries will be monitored, and charging will automatically be initialized when the state of charge drops below 97% or when 28 days have passed since the last charge completed.
This works best for maintenance free sealed Absorbent Glass Mat (AGM) batteries. Water filled lead acid batteries will require some attention to maintain proper fluid levels.
IMPORTANT
Avoid temperature extremes when choosing a storage area.
If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the on- board charger will not allow the charger to activate. If this occurs, use the alternate charging method. See Alternate Battery Charging Method.

Battery Charging

Your vehicle is equipped with either a standard charge receptacle or a fast charge receptacle. The battery charge receptacle is located at the rear of the hood, just below the windshield.
WARNING
Using a non-recommended extension cord could result in fire, heat damage or charger failure, which could result in serious injury or death. Always use the recommended type of cord to charge the batteries.
WARNING
Charging from a circuit of lesser capacity and/or using a cord from the outlet to the vehicle that is not sufficient in wire gauge could create a fire hazard.
WARNING
Failure to provide adequate ventilation while charging batteries can result in an explosion. Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling. Always ensure a minimum of five (5) air changes per hour in the charging area. Never charge the batteries in an area subject to a flame or spark, including areas containing gas or propane water heaters and furnaces. Do not smoke in the charging area.
TIP
Do not use a ground fault interrupt (GFI) type cord on a GFCI-protected outlet.

Standard Charge Receptacle

NOTE
The standard charge receptacle is not compatible with J1772.

The following information applies to use of the standard charge receptacle. See Fast Charge Receptacle for information that applies to the use of the fast charge receptacle.

When charging the vehicle, always use a standard 3-wire grounded extension cord of one of the following types:

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  • 12-gauge wire with 3-wire grounded, 50 feet (15.25 m) or shorter.
  • 14-gauge wire with 3-wire grounded, 25 feet (7.6 m) or shorter.
Always follow these precautions when charging:
  • Position the vehicle on a level surface. Make sure the charging area is well ventilated.
  • Make sure the key is off.
  • Always use the recommended extension cord type.
  • Inspect the extension cord for cracks, loose connections and frayed wiring. Never use a damaged extension cord.
  • Always connect the charging cord to the vehicle’s charge receptacle first, then plug the cord into a wall receptacle.
TIP
A GFI (Ground Fault Interrupt) receptacle is recommended. See your authorized GEM dealer if you do not have a GFI receptacle at your regular recharge site.
  • Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple vehicles, each vehicle should use a dedicated circuit.
  • When disconnecting the charger, always disconnect the extension cord from the wall receptacle first, then disconnect the cord from the vehicle.

Fast Charge Receptacle

The following information applies to use of the fast charge receptacle. See Batteries section in the Features and Controls Section for information that applies to the use of the standard charge receptacle.
NOTICE
Enhanced standard charge cord will not insert into the fast charge receptacle and damage may occur if forced.
  1. Always use SAE J1772 approved charge stations and connectors.
  2. To begin charging, align and insert the charge station connector into the receptacle until it latches.
  3. The lights on the charge station will indicate charging when the connection is made.
  4. To remove the connector after the charge cycle is complete, press the release button and pull the connector out.

Alternate Battery Charging Method

NOTE
The following only applies to Flooded or AGM Batteries. Do not attempt to charge Li Ion batteries with a charger other than the one on-board the vehicle.
If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the on- board charger will not allow the charger to activate. Use the alternate charging method to add a small charge to each battery separately. The on-board charger will then activate properly to recharge all batteries to a full charge.
Use a 12-volt battery charger to charge 12-volt batteries. Charge each battery individually.
Use a 12-volt charger to charge 6-volt batteries. Charge in four groups, each consisting of two sequentially wired batteries.
  1. Set the battery charger to the medium amp setting (10 to 30 amps).
  2. Charge each battery for 10-20 minutes.
  3. Move quickly from battery to battery, as this is only a residual charge and it will dissipate in a short period of time.
  4. After charging the last battery, remove the off-board charger leads and plug the vehicle in.
  5. If the on-board charger does not recognize the residual charge and activate, repeat the alternate charging method.
TIP
It is not necessary to remove or disconnect battery post connections during the alternate charging method.

Battery Handling Precautions

WARNING
Do not work in or near the battery compartment or on any other electrical component of the vehicle while charging the batteries.
Before servicing the vehicle’s electrical system, always disconnect the service disconnect first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery, then disconnect the negative terminal from the main battery pack. See Service Disconnect section in the Features and Control chapter for more information. This will disable the vehicle by disconnecting the battery pack from the motor. It does not disable the battery pack. HIGH VOLTAGE will be present at the battery terminals and contactor.
HIGH BATTERY VOLTAGE IS ALWAYS PRESENT. DO NOT TOUCH THE BATTERY TERMINALS.
  • Always make sure that all 12-volt electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection. See 12–Volt Terminal Board Connections section in the Features and Controls chapter.
  • Make sure vent caps are installed properly and securely during vehicle operation and battery charging.
  • Never connect a 12–volt accessory directly to the batteries. Always connect any powered accessory to the 12–volt terminal board. See 12–Volt Terminal Board Connections section in the Features and Controls chapter.
  • Never connect jumper cables to any of the batteries of this vehicle.
  • caution
    Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a full-face shield and gloves when working with or around batteries and electrical connectors.
  • Use only insulated tools when working in the battery compartment.
  • Always keep battery terminals and connections clean and free of corrosion at all times. See Battery Inspections/Maintenance and Battery Cleaning section in the Maintenance chapter.

BRAMMO® Lithium-Ion Cold Battery Performance

  • The Brammo Lithium Ion batteries in your vehicle will not accept a charge unless internal battery temperatures are at or above 41° F (5° C).
  • When ambient temperature is at or above -16° F (-27° C), the battery heaters will use battery pack energy to warm the batteries to an internal temperature of 41° F (5° C), at which point the batteries will accept a charge.
  • The battery heaters will not operate when ambient temperature is below -16° F (-27° C).
  • When ambient temperature is below -16° F (-27° C), the vehicle should remain in storage until ambient temperature is at or above -16° F (-27° C).
Whenever ambient temperatures could drop below freezing during storage:
  • Always make sure the batteries contain at least 20% state of charge (SOC).
  • Always connect the charger to make sure the batteries can support operation of the battery heaters and recharge the batteries as needed.

12–Volt Terminal Board Connections

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Remove the upper dash to access the 12-volt terminal board .
Always make sure that all 12-volt electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection.
Use the positive (+) terminal only for accessories that require constant power (when the ignition key is off).
Use the accessory (ACC) terminal for accessories that require power only when the ignition key is on.
NOTICE
To avoid draining the battery system, always install an accessory exactly as stated in the provided installation instructions.

USB Port

The fuse for the USB port is located under the hood in the fuse block. Always use fuses with the same type and rating.

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NOTICE
Do not plug in devices requiring power exceeding 25 watts. Damage to the vehicle electrical system may occur or an accessory fuse may blow.

Dome Light

Turn the dome lights on or off by pressing the switch located on the dash between cup holders.

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Doors

Accessory doors are available for most models.
WARNING
Doors do not offer structural protection in the event of an accident and do not change the open body characteristics of the vehicle. The doors provide protection from the weather only. Always use seat belts. Failure to use the seat belts puts the driver and passengers at greater risk of serious injury or death in the event of an accident.

Seat Adjustment

Seats can be adjusted forward or rearward. The seat adjustment lever is directly under the front of the seat.
  1. Move the adjustment lever to the left and slide the seat to the desired position.
  2. Release the lever.
  3. Make sure the seat latches securely in position. Test the latch by attempting to slide the seat forward and rearward while seated.

Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop. Occupants must wear seat belts at all times. Always make sure the seat belts are secured for operator and all passengers before operating.
WARNING
Always wear your seal belt. Ensure the seat belts are secured for operator and all passengers before operating. Failure to do so could result in the risk of serious injury or death.

Proper Seat Belt Use

  • This vehicle is equipped with three-point lap and diagonal seat belts for all occupants. Always make sure the seat belts are secured for operator and all passengers before operating.
  • When the key is turned on, the seat belt indicator lamp will illuminate if the driver’s seat belt is not fastened.
  • To wear the seat belt properly, follow this procedure:

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  1. Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat.
  2. Slide the buckle up the webbing as far as needed for the belt to reach across your hips. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
  3. Push the latch plate into the buckle until it clicks.
  4. Release the strap, it will self-tighten.
  5. To remove slack in the lap belt portion of the belt, pull upward on the shoulder belt. To loosen the lap belt if it is too tight, tilt the buckle and pull the lap belt slightly longer.
  6. To release the seat belt, press the square red button in the buckle’s center. If necessary, slide the buckle down the webbing to allow it to retract fully.

Seat Belt Safety Tips

  • In a rear seat, you may have trouble tightening the lap/shoulder belt on the child restraint because the buckle or latch plate is too close to the belt path opening on the restraint. Disconnect the latch plate from the buckle and twist the short buckle-end belt several times to shorten it. Insert the latch plate into the buckle with the release button facing outward.
  • If the belt still cannot be tightened when using a child safety seat, or if pulling and pushing on the restraint loosens the belt, disconnect the latch plate from the buckle, turn the buckle around and insert the latch plate into the buckle again. If you still cannot make the child restraint secure, try a different seating position.

Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.
  1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.
  2. Push the red release latch in the middle of the buckle to make sure it releases freely.
  3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by a GEM authorized service dealer.
  4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents.

Stereo System (Option)

The optional stereo system is mounted in the dash and features speakers, FM radio, MP3 capabilities and Bluetooth functionality. Refer to your stereo system’s user manual for detailed operating instructions.

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Solar Panel (Option)

The optional solar panel is mounted on top of the vehicle. Refer to your solar panel user manual for details.

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WARNING
Do not stack items on the solar panel. Never exceed the GVWR or GAWR.

Rear Accessory Backs (Option)

Rear accessory back options are available. These accessory backs are interchangeable.
  1. Remove the contents of the installed rear accessory back.
  2. Remove the attachment bolts.
  3. Firmly grasp the installed back and remove it from the vehicle.

Cargo Carrier
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Hardsides
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Linksback
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Short Bed
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Stakeback
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Trunkback
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WARNING
Never carry a passenger on a rear accessory back. Do not overload an accessory back. Overloading the vehicle can reduce stability and handling and could cause loss of control. Never exceed the GVWR or the GAWR of the vehicle. See Gross Vehicle Weight Rating (GVWR).
NOTICE
Use only GEM-approved rear accessories. Others may cause damage to the locking system or vehicle, and may void warranty.

Grab Handle Package (Standard)

Grab handles can be added at each seat position to assist riders in entering and exiting the vehicle. Interior grab handles are not intended to retain passengers in the vehicle. Always make sure the seat belts are secured for operator and all passengers before operating.

Hood

Remove the hood to access the fuse box, windshield washer fluid tank (if equipped), service disconnect and electrical accessory connectors.

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  1. Remove the two hood screws located under the charge port door.
  2. Keeping the hood parallel with the ground, pull the hood forward to release it from the grommets. Carefully lift the hood away from the vehicle

Hitches

A rear hitch (if installed) is for light-duty off-road use. Hitch use is not approved for on-road operation.
WARNING
Never exceed the GVWR or the GAWR of the vehicle. See Gross Vehicle Weight Rating (GVWR).

Chrome Bumpers/Rugged Bumpers (Option)

Front bumpers are for appearance only and will protect the body panels only from minor dents and scratches. They will not provide protection to the vehicle in front-end collisions.

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NOTICE
Never use your GEM vehicle for pushing. Damage to the vehicle may result.

Heater/Fan (Option)

The heater unit can be used to provide heat inside the vehicle. The switch is located on the console. Move the switch to the HEAT position. Move the switch to the FAN position to operate air flow without heat.

Heated Windshield (Option)

The heated windshield has heating elements within the glass to assist in defogging the windshield.
Press the heated windshield switch on the console to turn on the heating elements. A light on the switch illuminates when the elements are heating.
Press the switch again to turn off the heating elements. If the heating elements are not turned off, they will automatically turn off after five minutes of operation.

Adjustable Tilt Steering Column (Option)

  1. Move and hold the tilt lever forward or rearward to release the latch.
  2. Adjust the steering column to the desired position.
  3. Release the lever to the center position to lock the steering column.

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Windshield Washer (Option)

Rotate the knurled barrel forward to turn the windshield wipers on.

Pull the control lever toward the driver’s seat to activate the washer. Check the washer reservoir fluid level frequently.

When the level is low, remove the cap and add windshield antifreeze (not radiator antifreeze) rated for -25°F (-31°C). Operate the system for a few seconds to flush out any residual water.



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WARNING
Commercial windshield washer solvents are flammable. Keep sparks, flames and cigarettes away. Handle with caution.

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