Content Source: 2019 Indy 120 Owner’s Manual (9928877 R02) > Maintenance Chapter

IMPORTANT

The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual.

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Brake Cable Adjustment

If proper adjustment cannot be achieved using the following methods, check the brake band. If the brake band has excessive wear, your POLARIS dealer can assist with installation of a new band.
WARNING
Improper brake adjustment can result in brake failure, which could result in severe injury or death. Perform the adjustment procedures exactly as outlined, or your POLARIS dealer can provide assistance.
  1. Slide the two rubber protector covers back to expose the cable adjuster.
  2. Using an 8mm wrench to hold the barrel nut , loosen the jam nut with a 10mm wrench.
  3. With your left hand, grasp the cables as close to the adjuster as possible. Use your right hand to rotate the barrel nut until you have reached the proper brake lever adjustment.

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  4. Check the actuator linkage to ensure there is adequate freedom of movement for positive brake operation and that all floating parts move freely and that all parts are mounted securely. Tighten hardware as required.
  5. Tighten the adjuster jam nut and slide the rubber protectors onto the adjuster.
  6. The brake band is adjusted correctly when brake lever freeplay is 1/4- 3/8” (6-10 mm) and clearance between the brake lever and block with the lever fully depressed is no more than 3/4” (19 mm).
    TORQUE
    Torque the band bolt nut to 6 ft. lbs. (8 Nm).
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1/4- 3/8” (6-10 mm)


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