Content Source: 2019 800 Titan Adventure Owner’s Manual (9928876 R01) > Maintenance Chapter
| IMPORTANT |
|
The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle.Always follow the warnings and instructions in Owner's Manual. Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris.com |
| Item | Remarks |
|---|---|
| Drive / Driven Clutch | |
| Clutch Alignment / Offset | Inspect or Adjust |
| Drive Belt Condition / Ride Out | Inspect or Adjust |
| Drive / Driven Clutch Condition | Clean |
| Drive Belt Tension | Inspect or Adjust |
| Engine | |
| Engine Mounts | Inspect or Adjust |
| Recoil Handle / Rope / Function | Inspect or Adjust |
| Spark Plugs | Inspect or Adjust |
| Exhaust Pipe / Resonator / Retaining Springs | Inspect or Adjust |
| Coolant Level | Inspect or Adjust |
| 50/50 Extended Life Coolant | Replace every 5 years |
| Cooling Hoses / Pipes | Inspect or Adjust |
| Brake System | |
| Hose Condition / Routing | Inspect or Adjust |
| Fluid Level / Leaks / Fluid Condition | Inspect or Adjust |
| Brake Pads / Brake Disc | Inspect or Adjust |
| Brake System | Inspect or Adjust |
| Fuel System | |
| Throttle Lever / Throttle Cable | Inspect or Adjust |
| Fuel / Vent Hoses | Inspect or Adjust |
| Oil Hoses | Inspect or Adjust |
| Air Box | Inspect or Adjust |
| Electrical System | |
| Auxiliary Shut-Off | Inspect or Adjust |
| Throttle Release Switch | Inspect or Adjust |
| Ignition Switch | Inspect or Adjust |
| Headlights / Brake light / Taillights | Inspect or Adjust |
| Hand/Thumb Warmers | Inspect or Adjust |
| Chassis / Suspension | |
| Ski Fasteners | Clean |
| Hood / Side Panel Fasteners | Inspect or Adjust |
| Transmission Oil | Inspect or Adjust |
| Track Alignment / Track Tension | Inspect or Adjust |
| Front Limiter Strap | Inspect or Adjust |
| Rail Slide Condition | Inspect or Adjust |
| Rear Shock Threads | Lubricate |
| Bogie / Wheel Condition / Fastener Bolts | Inspect or Adjust |
| Rear Idler Wheel Bolts | Inspect or Adjust |
| Rear Idler Adjuster Bolt Jam Nuts | Inspect or Adjust |
| Cooling Fins and Shroud | Inspect or Adjust |
| Radiator and Fan | Inspect or Adjust |
| Handlebar Centering | Inspect or Adjust |
| Hood / Seat / Chassis / Engine Compartment | Clean |
| Item | Remarks |
|---|---|
| Drive / Driven Clutch | Inspect or Adjust |
| Drive / Driven Clutch Condition | Inspect or Adjust |
| Fuel System | Inspect or Adjust |
| Throttle Lever / Throttle Cable | Inspect or Adjust |
| Air Box | Inspect or Adjust |
| Chassis / Suspension | Inspect or Adjust |
| Hood / Side Panel Fasteners | Inspect or Adjust |
| Transmission Oil | Inspect or Adjust |
| Track Alignment / Track Tension | Inspect or Adjust |
| Front Limiter Strap | Inspect or Adjust |
| Rail Slide Condition | Inspect or Adjust |
| Bogie / Wheel Condition / Fastener Bolts | Inspect or Adjust |
| Rear Idler Wheel Bolts | Inspect or Adjust |
| Radiator and Fan | Inspect or Adjust |
| Rear Idler Adjuster Bolt Jam Nuts | Inspect or Adjust |
| Item | Remarks |
|---|---|
| Drive / Driven Clutch | |
| Clutch Alignment / Offset | Inspect or Adjust |
| Drive / Driven Clutch Condition | Clean |
| Drive Belt Tension | Inspect or Adjust |
| Engine | |
| Engine Mounts | Inspect or Adjust |
| Recoil Handle / Rope / Function | Inspect or Adjust |
| Cylinder Head Bolts / Base Nuts | Inspect or Adjust |
| Ignition Timing BTDC | Inspect or Adjust |
| Spark Plugs | Inspect or Adjust |
| Exhaust Pipe / Resonator / Retaining Springs | Inspect or Adjust |
| 50/50 Extended Life Coolant | Replace every 5 years |
| Cooling Hoses / Pipes | Inspect or Adjust |
| Brake System | |
| Hose Condition / Routing | Inspect or Adjust |
| Fluid Level / Leaks / Fluid Condition | Inspect or Adjust |
| Brake Pads / Brake Disc | Inspect or Adjust |
| Fuel System | |
| Throttle Lever / Throttle Cable | Inspect or Adjust |
| Fuel / Vent Hoses | Inspect or Adjust |
| Air Box | Inspect or Adjust |
| Chassis / Suspension | |
| Ski Toe Alignment | Inspect or Adjust |
| Hood / Side Panel Fasteners | Inspect or Adjust |
| Transmission Oil | Replace |
| Track Alignment / Track Tension | Inspect or Adjust |
| Front Limiter Strap | Inspect or Adjust |
| Rail Slide Condition | Inspect or Adjust |
| Bogie / Wheel Condition / Fastener Bolts | Inspect or Adjust |
| Rear Idler Wheel Bolts | Inspect or Adjust |
| Rear Idler Adjuster Bolt Jam Nuts | Inspect or Adjust |
| Cooling Fins and Shroud | Inspect or Adjust |
| Radiator and Fan | Inspect or Adjust |
| Camber Alignment | Inspect or Adjust |
| Hood / Seat / Chassis / Engine Compartment | Clean |
| Item | Remarks |
|---|---|
| Drive / Driven Clutch | |
| Clutch Alignment / Offset | Inspect or Adjust |
| Drive Belt Condition / Ride Out | Inspect or Adjust |
| Drive / Driven Clutch Condition | Clean |
| Drive Belt Tension | Inspect or Adjust |
| Engine | |
| Engine Mounts | Inspect or Adjust |
| Recoil Handle / Rope / Function | Inspect or Adjust |
| Cylinder Head Bolts / Base Nuts | Inspect or Adjust |
| Ignition Timing BTDC | Inspect or Adjust |
| Spark Plugs | Inspect or Adjust |
| Exhaust Pipe / Resonator / Retaining Springs | Inspect or Adjust |
| 50/50 Extended Life Coolant | Replace every 5 years |
| Cooling Hoses / Pipes | Inspect or Adjust |
| Brake System | |
| Hose Condition / Routing | Inspect or Adjust |
| Fluid Level / Leaks / Fluid Condition | Inspect or Adjust |
| Brake Pads / Brake Disc | Inspect or Adjust |
| Fuel System | |
| Throttle Lever / Throttle Cable | Inspect or Adjust |
| Fuel / Vent Hoses | Inspect or Adjust |
| Oil Hoses | Inspect or Adjust |
| Air Box | Inspect or Adjust |
| Chassis / Suspension | |
| Ski Toe Alignment | Inspect or Adjust |
| Hood / Side Panel Fasteners | Inspect or Adjust |
| Transmission Oil | Inspect or Adjust |
| Track Alignment / Track Tension | Inspect or Adjust |
| Front Limiter Strap | Inspect or Adjust |
| Rail Slide Condition | Inspect or Adjust |
| Bogie / Wheel Condition / Fastener Bolts | Inspect or Adjust |
| Rear Idler Wheel Bolts | Inspect or Adjust |
| Rear Idler Adjuster Bolt Jam Nuts | Inspect or Adjust |
| Radiator and Fan | Inspect or Adjust |
| Cooling Fins and Shroud | Inspect or Adjust |
| Camber Alignment | Inspect or Adjust |
| Item | Remarks |
|---|---|
| Drive / Driven Clutch | |
| Clutch Alignment / Offset | Inspect or Adjust |
| Drive / Driven Clutch Condition | Clean |
| Drive Belt Tension | Inspect or Adjust |
| Engine | |
| Engine Mounts | Inspect or Adjust |
| Recoil Handle / Rope / Function | Inspect or Adjust |
| Cylinder Head Bolts / Base Nuts | Inspect or Adjust |
| Ignition Timing BTDC | Inspect or Adjust |
| Spark Plugs | Replace |
| Exhaust Pipe / Resonator / Retaining Springs | Inspect or Adjust |
| 50/50 Extended Life Coolant | Replace every 5 years |
| Cooling Hoses / Pipes | Inspect or Adjust |
| Brake System | |
| Hose Condition / Routing | Inspect or Adjust |
| Fluid Level / Leaks / Fluid Condition | Inspect or Adjust |
| Brake Pads / Brake Disc | Inspect or Adjust |
| Brake Fluid | Replace |
| Fuel System | |
| Throttle Lever / Throttle Cable | Inspect or Adjust |
| Fuel / Vent Hoses | Inspect or Adjust |
| Oil Hoses | Inspect or Adjust |
| Air Box | Inspect or Adjust |
| Chassis / Suspension | |
| Ski Toe Alignment | Inspect or Adjust |
| Hood / Side Panel Fasteners | Inspect or Adjust |
| Transmission Oil | Inspect or Adjust |
| Track Alignment / Track Tension | Inspect or Adjust |
| Front Limiter Strap | Inspect or Adjust |
| Rail Slide Condition | Inspect or Adjust |
| Rebuildable IFP Shock Oil | Replace |
| Bogie / Wheel Condition / Fastener Bolts | Inspect or Adjust |
| Rear Idler Wheel Bolts | Inspect or Adjust |
| Rear Idler Adjuster Bolt Jam Nuts | Inspect or Adjust |
| Radiator and Fan | Inspect or Adjust |
| Cooling Fins and Shroud | Inspect or Adjust |
| Camber Alignment | Inspect or Adjust |
© Copyright Polaris Industries Inc. All rights reserved.